ES|EN|PT|FR|中文
ME Elecmetal
ClientsContactWhistleblower Channel
Digital SolutionsGrinding Media

Mobile Mill Charge Level Measurement - Mill Charge App

Get an almost immediate estimate of the mill charge level from a photo taken with your phone.

The Challenge

Charge level difficult to know during shutdowns

The client needs to quickly know the mill charge level during a shutdown because many metallurgical models and operational decisions require this input for calibration, load control, and ball level recovery.

The Solution

Mobile charge level measurement

Mobile inspection service of grinding media. Using the phone's camera, it allows estimating the mill charge level during scheduled shutdowns. The app captures an image in seconds and, supported by computer vision and machine learning, provides a reliable approximation of critical operational parameters.

Benefits

Quick measurement

Quick measurement

Provides an almost immediate reading from the mobile during shutdowns.

Greater autonomy

Greater autonomy

No need to wait for lengthy processes or third-party applications.

Ease of use

Ease of use

Easy to use, operation in just a few clicks.

Application in grinding

Application in grinding

Works for SAG and ball mills.

Mill-specific history

Mill-specific history

Allows saving history by mill.

Support for operational control

Support for operational control

Supports model calibration and operational control decisions.

How does the solution work?

How does the solution work?

Click to enlarge

Transforming operational data into actionable information

Near-instant data from a mobile device, without relying on external providers or lengthy processes. An in-house ME Elecmetal tool that centralizes measurements and keeps a historical traceability record.

Captured information
01
Mill photograph
02
Client, site, and mill metadata
Processing
Computer vision and geometric calculation of charge level
Results
01
Mill charge level
02
Measurement result in the app
03
Measurement history by mill
04
Record for further analysis
Continuous improvement
Captured information
01
Mill photograph
02
Client, site, and mill metadata
Processing
Computer vision and geometric calculation of charge level
Results
01
Mill charge level
02
Measurement result in the app
03
Measurement history by mill
04
Record for further analysis
Continuous improvement

Where does the solution apply?

SAG Mills

Ball Mills

Click to enlarge

All Digital Solutions solutions

17 solutions available

Have Questions?

Our experts are available to help you find the right answer. Contact us, and we'll respond as soon as possible.

Whistleblower Channel
If you are aware of conduct that goes against our Code of Ethics, you can report it through this channel.
Make a report